Flat embroidery
Up to 12 thread colours, ideal for logos and text
New AV105
Custom Cotton Bucket Hat
Packable bucket hat with a clean, modern silhouette
Category: Bucket Hats
Custom Cotton Bucket Hat — Packable bucket hat with a clean, modern silhouette. Cotton twill or ripstop, Embroidery, screen print, all-over print. Low MOQ from 50 pcs with sampling in 7–10 days.
Fabric
Cotton twill or ripstop
Construction
Seamed panels, unstructured
Visor
Downturned 5 cm brim
Closure
None
MOQ
50 pcs
Lead time
20–35 days
- Free digital mock-up with your logo
- Pre-production sample before bulk
- In-house embroidery, printing and patches
- AQL 2.5 inspection & pre-shipment report
Custom Cotton Bucket Hat is a fully customizable bucket developed for brands that need consistent fit, finish and delivery. Every component — fabric, structure, visor, closure and decoration — can be specified to your tech pack or built from reference samples.
Materials and construction
Standard fabrication is Cotton twill or ripstop, with Seamed panels, unstructured construction and a downturned 5 cm brim visor. We can substitute heavier or lighter fabrics, add lining or sweatbands, and adjust crown depth and panel shape without changing the overall look.
- Pantone-matched dyeing with lab-dip approval
- Reinforced seams and bar-tacked stress points
- Moisture-wicking or brushed sweatband options
- Custom woven labels, size labels and hangtags
Decoration
Embroidery, screen print, all-over print are available in-house. Our design team will advise which method best reproduces your logo at the target price — including stitch density, thread colour and artwork separation for printing.
Sampling and production
Pre-production samples are produced in 7–10 working days after artwork approval. Bulk production runs 20–35 days depending on quantity and decoration complexity, followed by AQL 2.5 inspection and pre-shipment photo reporting.
Customization
Make it yours
Choose from the options below — or send us your own specification and we will build a sample to match.
Embroidery
3D puff embroidery
Raised foam for a bold retail finish
Printing
Screen printing
Best value for 1–4 solid colours
Digital / heat transfer
Photographic detail and small runs
Patches
Woven or chenille patch
Adds texture and a premium hand feel
Colour
Pantone matching
Lab dip approval before bulk
Product inquiry
Get a quote for Custom Cotton Bucket Hat
Send your artwork and target quantity. We will reply with unit pricing, material options and a production schedule within 24 hours.
MOQ50 pcs
Sampling7–10 days
Production20–35 days
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